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Transform Semiconductor Manufacturing with AI Automation

Aug 2, 2024

3 min read

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Manufacturing Simplified

Innowave Tech is proud to share our groundbreaking Industrial AI Automation solution specifically designed to automate and simplify complex human-centric processes, optimizing workflows and increasing productivity. This solution represents a key step forward in our commitment to helping semiconductor manufacturers be truly best-in-class.



Proven Impact on People, Process and Productivity


Our Industrial AI Automation solutions are domain-specific products that use computer vision AI to automate the complex manual assisting processes. One key application is on a CDSEM (Critical Dimension Scanning Electron Microscope).


The AI simplifies and streamlines the operation of the CDSEM by automatically adjusting the focus, magnification, alignment and contrast of the images captured by the CDSEM. It also provides real-time adjustment on the tool to perfect measurement accuracy and repeatability. This solution is user-friendly and efficient, enhancing productivity and quality.


By fully automating complex yet repetitive tasks (zero operators on shift), engineers were able to move away from time-consuming, routine tasks to more critical roles. The utilization of AI contributed to improved operational efficiency but also the opportunity to upskill and re-allocate resources.


As our AI software is linked to our single point of access dashboard, engineers can remotely control and monitor the status of the AI, viewing logs and error handling data. This information is then consolidated and used to identify problematic recipes and equipment issues that are typically hidden in the massive amounts of tool data, resulting in an overall reduction of machine downtime.



Figure 1: Outcomes of CDSEM AI Automation



AI Orchestrator


Within our AI Automation solution, our AI Orchestrator serves as the bedrock, able to make snap judgements beyond the limits of humans. The AI Orchestrator can collate big data during its 24/7 operations to further learn and enhance its decision-making capabilities. This not only streamlines processes but also optimizes workflow, reducing errors and increasing throughput.


By ingesting vast datasets encompassing production metrics, equipment performance, and environmental variables, our AI engine generates actionable intelligence in real-time, empowering the industry to anticipate operational challenges, preemptively mitigate risks, and optimize resource allocation with precision.



Tackling the Complexities of Integrating AI


Whilst AI advancements are occurring at an accelerated pace, the semiconductor industry faces a multitude of restrictions in adopting AI. Manufacturers often have an amalgamation of various systems; each requiring expert knowledge to operate and manage.


However, much of this knowledge can be lost or requires time to train other individuals to become well-versed in, much less translating it into AI-readable workflows.



Scaling AI Automation Accessibility


Recognizing the gaps in AI accessibility within the semiconductor manufacturing space, Innowave serves as the bridge for pioneering manufacturers eager to embrace innovative technology to lead the industry towards their objectives.


In our determination to craft a suitable and specialized solution, our Industrial AI - developed using the combined insights and experiences of both out partners and our people - ensures continuity and the continual improvement of equipment intelligence operations.



Your Partner in AI Automation Solutions


As part of our resolve to aid manufacturers in integrating AI, Innowave Tech offers an array of cutting-edge automation technologies designed to streamline and enhance various manufacturing processes. From computer vision and smart sensors to connectivity and Internet of Things (IoT) devices, our solutions augment human capabilities to unlock greater operational efficiency and scalability.



Figure 2: Overview of Innowave Tech's Solutions at various levels in a Fab



The Future of AI Automation


The development and integration of AI brings countless opportunities for smart factories, where machines communicate and make decisions autonomously to optimize production.




Written by:


Charlyn Ip

Business Development Executive



Lauren Khoo

Data Science Engineer


 

We would like to extend out heartfelt gratitude to the Singapore Semiconductor Industry Association for this opportunity to showcase our achievements in this issue of Singapore Semiconductor VOICE magazine. We hope that our story inspires and motivates our industry peers in this next evolution of semiconductor manufacturing.

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